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Magnum Plus is a quality directed series of multi-pin, high voltage connectors and cable assemblies. This series signifies the large number of design solutions possible because they are mechanical assemblies built-up from pre-tested, detail components, as contrasted to a conventional, one piece, molded-in-place cable assembly.

The Magnum Plus construction allows the stress testing of details such as plastic insulators and elastomeric dielectric interface seals, prior to final assembly which results in a much higher level of quality and reliability. It is also possible, in many cases, to replace damaged receptacle seals and the individual plug leads rather than discarding an entire cable assembly. Magnum Plus has 3 contacts rated at 14 KVDC and 3 contacts rated at 12 KVDC and, in all other respects, is identical to the Magnum series.

Features
  • Standard 6 pin configuration
  • Rugged stainless steel shells which eliminate concern for plating flakes contaminating dielectric interfaces
  • Bayonet coupling with a handle to ease mating in confined spaces
  • A metal, right angle, shielded, cable strain relief
  • Receptacle dielectric seal replacement
  • Four polarizations available
  • Optional receptacle configuration for potting, fluid or gas dielectric.
  • Hermetic ceramic receptacles and feed-thrus
  • 12 &14 KVDC rating at -55° C to +125° C at 70,000 feet simulated altitude.
  • High voltage “burn-in,” a 100% acceptance and confidence test, conducted at simulated operating environments
  • Optional corona testing categorized by customer specified partial discharge energy ranges
  • Pre-formed cable bundles to eliminate over-stress on contacts and insulators

General Specifications

Contact-Female
Design: Split finger, closed entry, with solder bucket
Material: BeCu gold plated with CRES hood
Size: Contacts 2, 4 & 6: Size 22 (.030 Dia.). Contacts 1, 3 & 5: Size 20 (.040 Dia.)

Contact-Male
Design: Pin with spherical radius
Material: (Plastic version) BeCu, gold plated (Ceramic version) Kovar, nickel plated
Solder Bucket: Accommodates 20 AWG Max.
Size: Contacts 2, 4 & 6: Size 22 (.030 Dia.). Contacts 1, 3 & 5: Size 20 (.040 Dia.)

Insulator-Plug and Plastic Bodies
Diallyl Phthalate

Insulator Noses-Plug
Thermoplastic

Insulator-Ceramic Receptacle
94% alumina oxide, min.
Braze material 99% pure copper

Dielectric seals-Plug & Receptacle
Silicone rubber

“O” Rings
Silicone rubber

Shell-Plug & Plastic Receptacle
303 CRES passivated

Shell-Ceramic Receptacle
304 L (Weldable) CRES passivated

Bayonet Coupling Sleeve-Plug
303 CRES passivated

Jam Nut-Plastic Receptacle
303 CRES passivated

Panel Seal-Plastic Receptacle
Ethelene Propylene

Cable Assemblies-Plugs
Standard: Overall shielded, 6 conductor, .090 dia Silicone Coated FEP, high voltage cable with right angle termination

Cable Assemblies-Receptacles
Standard: .090 dia Silicone Coated/FEP high voltage cable

Electrical
Test Voltages (Mated): Pins 1, 3 & 5 140% of rated voltage.
Pins 2, 4 & 6 150% of rated voltage
Rated Voltage: Pins 1, 3 & 5 14 KVDC @ 70,000 feet simulated altitude
Pins 2, 4 & 6 12 KVDC @ 70,000 feet simulated altitude

Temperature
Storage: -65° C to +125° C
Operating: -55° C to +125° C


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Link to High Voltage Wire and High Voltage Cable Link to High Voltage Connectors, Single Pin & Single Pin High Voltage Connector Link to High Voltage Connectors, Multi Pin & Multi Pin High Voltage Connector Link to high voltage capacitors
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