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| Note: These instructions apply only to assemblies using .090 Dia. silicone coated FEP cable P/N 178-8315. |
 Step
1
Cut cable to length, clean and square. Apply a thin coat of General Electric RTV 162 adhesive to the cable in the area indicated. Immediately slide rubber sleeve into place as shown. Allow to cure for 24 hours @ room temperature. Strip cable (and sleeve) to dimension shown. Make sure there are no severed strands and not more than two strands nicked. Hot tin dip as noted and remove all flux. |
 Step
2
Flux conductor and solder contact to conductor through the contact feed hole using SN60 solder. Completed solder joint must have a continuous fillet of solder between the cable conductor and the contact. Solder in the feedhole must be free of pin holes and flush or below flush. Rear of contact shoulder must be as flush as possible with insulation of cable. Apply a thin film of Emerson-Cummings Eccobond # 51 adhesive to the contact in the area shown. Do not allow adhesive to to get inside the contact. Proceed immediately to step 3. |
 Step
3
Insert the prepared contact assembly into the connector insulator until the contact shoulder bottoms against the insulator. Allow the adhesive to cure @ room temperature for 24 hours. Verify control dimension (7 places). Prime the potting surfaces of the insulator and shell using General Electric SS4155 primer and allow to cure. Install potting fixture and pot using General Electric RTV 630 silastic potting material and allow to cure. Follow the manufacturers instructions for the mixing, potting and curing procedures. Verify the *Control Dimension (7 places) before mating the connector for the first time. |
